Infusing Mathematics into
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Engine Repair

For every task in Engine Repair, the following safety requirement must be strictly enforced:

    Comply with personal and environmental safety practices associated with clothing; eye protection; hand tools; power equipment; proper ventilation; and the handling, storage, and disposal of chemicals/materials in accordance with local, state, and federal safety and environmental regulations.

NATEF Tasks Description Priority Designation
A General Engine Diagnosis; Removal and Reinstallation (R & R)  
I.A.1 Identify and interpret engine concern; determine necessary action. P-1
I.A.2 Research applicable vehicle and service information, such as internal engine operation, vehicle service history, service precautions, and technical service bulletins P-1
I.A.3 Locate and interpret vehicle and major component identification numbers (VIN, vehicle certification labels, and calibration decals). P-1
I.A.4 Inspect engine assembly for fuel, oil, coolant, and other leaks; determine necessary action. P-1
I.A.5 Diagnose engine noises and vibrations; determine necessary action. P-2
I.A.6 Diagnose the cause of excessive oil consumption, unusual engine exhaust color, odor and sound; determine necessary action. P-2
I.A.7 Perform engine vacuum test; determine necessary action. P-1
I.A.8 Perform cylinder power balance tests determine necessary action. P-1
I.A.9 Perform cylinder compression test; determine necessary action. P-1
I.A.10 Perform cylinder leakage test; determine necessary action. P-1
I.A.11 Remove and reinstall in a late model front-wheel drive vehicle (OBDI or newer); reconnect all attaching components and restore the vehicle to running condition. P-1
I.A.12 Remove and reinstall in a late model rear-wheel drive vehicle (OBDI or newer); reconnect all attaching components and restore the vehicle to running condition. P-3
B Cylinder Head and Valve Train Diagnosis and Repair  
I.B.1 Remove cylinder head (s); visually inspect cylinder head (s) for cracks; check gasket surface areas for warpage and leakage; check passage condition. P-2
I.B.2 Install cylinder heads and gaskets; tighten according to manufacturer's specifications and procedures. P-1
I.B.3 Inspect valve springs for squareness and free height comparison; determine necessary action. P-2
I.B.4 Replace valve stem seals on an assembled engine; inspect valve spring retainers, locks, and valve grooves; determine necessary action. P-2
I.B.5 Inspect valve guides for wear for wear; check valve stem-to-guide clearance; determine necessary action. P-3
I.B.6 Inspect valves and valve seats; determine necessary action. P-3
I.B.7 Check valve face-to-seat contact and valve seat concentricity (runout); determine necessary action. P-3
I.B.8 Check valve spring assembled height and valve stem height; determine necessary action.. P-3
I.B.9 Inspect pushrods, rocker arms, rocker arm pivots and shafts for wear, bending, cracks looseness, and blocked oil passages (orifices); determine necessary action. P-2
I.B.10 Inspect hydraulic or mechanical lifters; determine necessary action. P-2
I.B.11 Adjust valves (mechanical or hydraulic lifters). P-1
I.B.12 Inspect camshaft drives (including gear wear and backlash, sprocket and chain wear); determine necessary action. P-2
I.B.13 Inspect and replace timing belts (chains), overhead camdrive sprockets, and tensioners; check belt/chain tension; adjust as necessary. P-1
I.B.14 Inspect camshaft for runout, journal wear and lobe wear. P-2
I.B.15 Inspect camshaft bearing surface for wear, damage, out-of-round, and alignment; determine necessary action. P-3
I.B.16 Establish camshaft(s) timing and cam sensor indexing according to manufacturer's specifications and procedures. P-1
C Engine Block Assembly Diagnosis and Repair  
I.C.1 Disassemble engine block; clean and prepare components for inspection and reassembly. P-2
I.C.2 Inspect engine block for visible cracks, passage condition, core and gallery plug condition, and surface warpage; determine necessary action. P-2
I.C.3 Inspect internal and external threads; restore as needed includes installing thread inserts). P-2
I.C.4 Inspect and measure cylinder walls for damage, wear, and ridges; determine necessary action. P-2
I.C.5 Deglaze and clean cylinder walls. P-2
I.C.6 Inspect and measure camshaft bearings for wear, damage, out-of-round, and alignment; determine necessary action. P-3
I.C.7 Inspect crankshaft for end play, straightness, journal damage, keyway damage, thrust flange and sealing surface condition, and visual surface cracks; check oil passage condition; measure journal wear; check crankshaft sensor reluctor ring (where applicable); determine necessary action. P-2
I.C.8 Inspect and measure main and connecting rod bearings for damage, clearance, and end play; determine necessary action (includes the proper selection of bearings). P-2
I.C.9 Identify piston and bearing wear patterns that indicate connecting rod alignment and main bearing bore problems; inspect rod alignment and bearing bore condition. P-3
I.C.10 Inspect and measure pistons and pins; determine necessary action. P-2
I.C.11 Remove and replace piston pin. P-3
I.C.12 Inspect, measure, and install piston rings. P-1
I.C.13 Inspect auxiliary (balance, intermediate, idler, counterbalance or silencer) shaft(s); inspect shaft (s) and support bearings for damage and wear; determine necessary action; reinstall and time. P-2
I.C.14 Inspect or replace crankshaft vibration damper (harmonic balancer). P-3
I.C.15 Assemble the engine using gaskets, seals, and formed-in-place (tube applied) sealants, thread sealers, etc. according to manufacturer's specifications. P-2
D Lubrication and Cooling Systems Diagnosis and Repair  
I.D.1 Perform oil pressure tests; determine necessary action. P-1
I.D.2 Inspect oil pump gears or rotors, housing, pressure relief devices, and pumpdrive; perform necessary action. P-2
I.D.3 Perform cooling system, cap, and recovery system tests (pressure, combustion leakage, and temperature); determine necessary action. P-1
I.D.4 Inspect, replace, and adjust drive belts, tensioners, and pulleys; check pulley and belt alignment. P-1
I.D.5 Inspect and replace engine cooling and heater system hoses. P-1
I.D.6 Inspect, test, and replace thermostat and housing. P-2
I.D.7 Test coolant; drain and recover coolant; flush and refill cooling system with recommended coolant; bleed air as required. P-1
I.D.8 Inspect, test, remove, and replace water pump. P-1
I.D.9 Remove and replace radiator. P-2
I.D.10 Inspect, and test fans (electrical or mechanical), fan clutch, fan shroud, and air dams. P-2
I.D.11 Inspect auxiliary oil coolers; determine necessary action. P-3
I.D.12 Inspect, test, and replace oil temperature and pressure switches and sensors. P-2
I.D.13 Perform oil and filter change. P-2

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